How to choose a CNC busbar machine for your facility?

When weighing how to choose a busbar machine for your facility, start with throughput: match capacity and cycle speed to real daily volume, not your peak week. Then factor in the labour you will reclaim, since automated CNC punching frees skilled staff from repetitive bench work. Programmed, repeatable cuts also deliver measurable busbar machine cost savings through less scrap and rework.

Who is a reliable CNC busbar machine manufacturer?

A reliable manufacturer should show a long production record, a documented machine range, and real installations you can verify. PAYAPRESS has been building busbar processing machines since 1990 and now serves more than 1,500 customers in over 74 countries, with a worldwide representative network for commissioning, training, spare parts and after-sales support.

How much can a CNC busbar machine save in labour and material?

Savings depend on volume, but automation typically cuts fabrication labour and scrap well below manual methods. The busbar machine cost savings from repeatable cuts and fewer reworks make the CNC busbar machine investment pay back faster on higher-throughput lines.

What are the specifications of the PAYAPRESS HBC-CP.CNC200?

The HBC-CP.CNC200 cuts and punches busbars up to 200 x 20 mm with a maximum force of 400 kN. It uses a single power pack with a double acting hydraulic system at 200 Bar, an 11 kW motor on 380 V - 3/50 Hz, and 290 litres of H68 hydraulic oil. Positioning is handled by ball screws and servo motors, and circle dies are available from M6 up to M20.

How much is the operating pressure?

The operating pressure of this machine is 200 Bar.

Home ⪢ CNC200

Email is all we need — an engineer replies with pricing & the right configuration, as soon as possible.

CNC busbar machine

Name: CNC Busbar Machine HBC-CP.CNC200
Brand: PAYAPRESS
SKU: HBC-CP.CNC200
Price: 100000 EUR
Availability: PreOrder
Rating: 5 (5 reviews)

From drawing to finished busbar, no manual layout. The HBC-CP.CNC200 is a CNC busbar machine that cuts and punches copper & aluminum busbars up to 200 × 15 mm, with 7 tool stations and servo-driven positioning that handle bars up to 4 m long on a single automated line.

7 Stations

6 punch + 1 cut

Cut & Punch

Simultaneously One Line

M6 up to M20

Circle Dies

5-Month Delivery Time

Circle Dies

Download the catalog, or send us your drawings and let an engineer walk you through the CNC200. Both are free — form below.

Video

Busbar CNC Machin in Action

Free download

Every machine, spec and configuration — in one PDF

Program It. Walk Away

CNC Busbar Machine: Cutting and Punching, Fully Automated

Every busbar that leaves your workshop is either measured by hand or produced by a program. A CNC busbar machine moves cutting and punching into the second category — and the difference shows up in labor hours, scrap rates, and delivery dates. The next few minutes cover what the machine is, how it works, who it pays off for, and what it costs.

What Is a CNC Busbar Machine?

A CNC busbar machine cuts and punches copper and aluminum busbars automatically, working from a programmed drawing instead of manual marking and measuring. Where a conventional workshop pairs a punching press with a separate CNC busbar cutting machine, a busbar CNC machine runs both operations in one line. The HBC-CP.CNC200 handles bars up to 200 × 15 mm and 4 m in length.

How Programming Works on a Busbar CNC Machine

The hole pattern and cut lengths are drawn on the control, and the visual plan will be turned into G-code — from that point on, the program runs the machine. A ball screw and servo motor position each bar on the programmed coordinates while the cutting and punching stations work simultaneously. Quick-change tooling with circle dies from M6 to M20 means a new job needs a new drawing — not a new setup.

Technical Features of the CNC Busbar Processing Machine

Seven tool stations sit on the Y-axis linear carrier — six punching and one cutting — backed by 400 kN of hydraulic force at 200 bar. Full 200 × 15 mm capacity applies to both copper and aluminum, so the same line works as a CNC aluminum busbar processing machine with no extra tooling. The integrated cutting station replaces a dedicated CNC busbar cutting machine, and Industry 4.0 connectivity ties the unit into your production data.

Who Uses a CNC Busbar Punching Machine?

Switchgear and panel builders, distribution-board manufacturers, and electrical contractors with steady busbar volume are the natural fit for a CNC busbar punching machine. Fabrication shops running mixed orders benefit twice, since one line covers copper work and doubles as a CNC aluminum busbar processing machine. If your monthly bar volume already keeps two or three manual stations busy, this class of machine belongs on your shortlist.

How Busbar CNC Punching Cuts Time and Labor Cost

Once a program is launched, the line runs the job on its own — no marking, no manual measuring, no operator tied to each press. A single team member can supervise busbar CNC punching while the rest of the crew stays on assembly, which lowers labor cost per bar and keeps output consistent across shifts. Programmed coordinates also eliminate layout errors, so scrap and rework stop eating into copper that is already expensive.

CNC Busbar Processing Machine Price

CNC busbar processing machine price is driven by working capacity, the number of tool stations, and the automation level — so compare supplier quotations on equal specifications, not headline figures. Buying directly from the manufacturer, rather than through a trading company, usually secures factory pricing, faster spare-part supply, and engineering support from the people who built the machine. Request a detailed CNC200 quotation, or book a free technical consultation to match the configuration to your production volume first.

Bender station

To bend copper busbars up to 120*12 mm simultaneously

Digital controller for bender

To give instructions to the bender station to reach to perfect results

Digital controller for puncher and cutter

To give instructions to the puncher and cutter station to reach to perfect results

Puncher station

To punch copper busbars up to 120*12 mm simultaneously

Digital controller for puncher and cutter

To give instructions to the puncher and cutter station to reach to perfect results

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CNC Busbar Cutting

Zero manual marking

Busbar CNC Punching

Six-station carrier

CE

EU safety certified

INDUSTRY 4.0

Connected production

Why PAYAPRESS

Built, backed and delivered — without surprises

What every HBC-CP.CNC200 includes beyond the machine itself.

12 Months Warranty

One year, no questions asked

For 10 years we keep it running: spare parts, technical support, and expert answers whenever you need them.

10 YEARS

After-sales service

A decade of spare parts, remote diagnostics and engineering support — because a machine purchase is a long-term relationship, not a transaction.

INDUSTRY 4.0

Connected as standard

Production data, remote monitoring and line integration ship as standard on every unit — not as a paid option.

European conformity

Designed and tested to European safety standards, with full CE documentation for import, insurance and audits.

CPT TERMS

Delivery solutions

As a direct CNC busbar machine supplier since 1990, we ship on CPT terms to customers in 74+ countries.

PER ORDER

Customized machines

Different capacity, tooling or control setup? Tell us your spec — every machine can be built to order at the factory.

HBC-CP.CNC200

CNC Busbar Machine Specifications

Process & Capacity

Functions Cutting · Punching

Operation mode Cutting & punching simultaneously (CNC-controlled)

Max busbar section (W × T) 200 × 15 mm

Max workpiece (L × W × T) 4000 × 200 × 15 mm

Material Aluminum & copper

Max working force 400 kN

Tooling & Precision

Tool stations 7 stations (6 punching · 1 cutting)

Station carrier Y-axis linear carrier

Punching dies Circle dies M6 – M20

Die change Quick punch & die change

Length measuring Ball screw + servo motor

Control CNC from programmed drawing · Industry 4.0

Power & Machine

Max hydraulic pressure 200 bar

Total power 11 kW

Rated voltage 380 V AC · 3-phase · 50 Hz

Hydraulic oil H68 · 290 liters

Max busbar length 4000 mm

Main desk (L × W × H) 5370 × 2400 × 1880 mm

CNC Busbar Machine

STEP BY STEP

STEP01

Bar Loading

Magazine feeding a copper busbar into the CNC busbar machine

The operator places copper or aluminum bars in the magazine — the only manual step in the whole cycle.

STEP02

CNC Programming

Operator entering the hole pattern on the CNC busbar machine control

The hole pattern and cut lengths are drawn on the control, and the visual plan will be turned into G-code — from this point on, the program runs the machine.

STEP03

Clamping & Positioning

Hydraulic clamps holding a busbar in position on the CNC machine

Hydraulic clamps grip the bar while the ball screw and servo motor drive it to each programmed coordinate.

STEP04

CNC Busbar Punching

Six punching stations produce every hole in the pattern — no marking, no measuring, no layout errors.

STEP05

CNC Busbar Cutting

The cutting station brings each bar to its exact final length — running in parallel with punching, not after it.

STEP06

Finishing & Unloading

Finished punched and cut busbars leaving the CNC busbar machine

Punched and cut bars come off the line ready for assembly — identical on every repeat order.

Frequently Asked Question

Before you request a quote

What is the difference between a CNC busbar machine and a manual punching press?

A manual press relies on the operator to mark, measure and position every bar; a CNC busbar machine works from a programmed drawing and runs cutting and punching simultaneously. The result is identical bars on every repeat order, regardless of who is on shift.

Can a CNC busbar machine process aluminum as well as copper?

Yes — the CNC200 works as a CNC aluminum busbar processing machine with the same 200 × 15 mm capacity and tooling it uses for copper. No extra dies or changeover needed.

How many operators does a CNC busbar machine need?

One. Once the program is launched, the line positions, cuts and punches on its own — the operator loads bars, starts the job and checks the output. No marking, no manual measuring.

How hard is it to program a CNC busbar punching machine?

Price depends on capacity, tool stations and automation level, so quotations are prepared per configuration. Request a free technical quote and you’ll get exact CNC200 pricing for your requirements — with no obligation.

How much does a CNC busbar machine cost?

Our range covers 120 × 12 mm, 160 × 15 mm and 200 × 20 mm, with punch dies up to Ø26 mm. Choose the capacity that matches your largest bar, not your average one.