1

Quick tool change

Easy tool change to get to results faster  

2

Power button

It is used to Turn On/Off the Machine.

3

Hydraulic power pack

To generate power to the device

4

Foot Pedal

It is used to move the hydraulic arm back-forward and to make operation on automatic mode

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 HBC-BE120 

What Is the HBC-BE120?

The HBC-BE120 is a dedicated copper Busbar Bending Machine that shapes copper and aluminum busbar up to 120 × 12 mm. It handles forming only — there is no cutting or punching station — so the whole machine is built around one job. Compact and single-operator, it comes in manual and automatic versions for busbar forming at any volume.

Powerful Hydraulic Forming for Copper

The HBC-BE120’s 200-bar hydraulic system delivers the force for busbar machine on thick copper and aluminum — up to 120 × 12 mm, with a tight 12 mm radius on the standard mobile mold. Because the design is single-purpose, all that force goes into one job: accurate, clean copper busbar forming without surface cracking.

Manual and Automatic Models

The HBC-BE120 comes two ways. For manual busbar forming, the EH model uses a handy length stopper — the simplest, lowest-cost setup. For automatic busbar forming, the ES model adds a programmable length stopper that stores and repeats angle positions for hands-off, consistent production. Both are Industry 4.0 ready.

INTRODUCTION

TECHNICAL INFORMATION

Built for One Job Precision Busbar Forming in HBC-BE120

The HBC-BE120 is built around a single purpose: forming copper and aluminum bus bars up to 120 × 12 mm, cleanly and consistently, without sharing its hydraulics with a cutting or punching station. That focus means every bit of its 200 bar operating pressure is dedicated to the bend itself, delivering a standard mobile-mold forming radius of 12 mm with repeatable accuracy shot after shot. A compact 1.7 kW motor running on 380 VAC three-phase, 50 Hz power drives the system, backed by an ISO VG 68 hydraulic circuit holding 30 L of oil — enough for steady, low-maintenance operation shift after shift. At 610 kg on a solid floor-mounted base, it needs just one operator and is Industry 4.0 ready, so it drops straight into a connected panel-building line without extra floor space or staffing overhead.

Room to Work: A Footprint Built for the Operator

Beyond the forming head itself, the HBC-BE120’s base is laid out with the operator in mind: a clear, open working area around the mold station gives the person feeding and positioning bus bars enough room to handle longer lengths without fighting the machine’s own frame or nearby equipment. With a footprint of 246 × 110 × 135 cm (L×W×H), there’s real breathing space to stage, rotate, and reposition bars for the next bend without awkward reaches or stepping around the base — especially useful when a workshop is running batches back-to-back. Combined with its floor-mounted, single-station footprint, the machine sits comfortably inside a panel-building line without crowding the operator’s workflow or slowing down the pace of production.

Every Bend Your Panel Needs, All from the HBC-BE120

One forming head, five bend types — the HBC-BE120 covers the full range a panel builder actually needs, without switching machines or molds for every shape:

  • Twist bend
  • Z bend (step bend)
  • V bend
  • Edge bend
  • Normal bend

 

HBC-BE120-ES
Max capacity
120 × 12 mm
Power
1.7 kW
Max forming radius
12 mm
Operators
1


Process & capacity

FunctionsBusbar bending machine
Max capacity120 × 12 mm
Max forming radius (standard mobile mold)12 mm
MaterialAluminum & copper
Positioning (stopper)Automatic / Handy


Power & hydraulics

Rated voltage380 V AC
Total power1.7 kW
Frequency50 Hz
Operating pressure200 bar
Hydraulic oil30 L


Machine & operation

Machine weight610 kg
Operators required1
Industry 4.0 readyYes
Mounting typeFloor base
Dimensions (L×W×H)246 × 110 × 135 cm

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FAQ's

Frequently asked questions

Is the HBC-BE120 available with customer support in the US?

Yes. PAYAPRESS provides sales and after-sales support for the HBC-BE120, including US-based assistance through its representatives and remote support, plus spare parts and operator guidance.

Pricing for the HBC-BE120 depends on the model — manual (EH) or automatic (ES) — and configuration. Request a quote from PAYAPRESS for current pricing and lead time.

Yes — the HBC-BE120 is built for daily industrial forming of copper and aluminum busbar up to 120 × 12 mm at 200 bar, with a single-operator workflow and Industry 4.0 readiness.

No — the HBC-BE120 is dedicated to forming only. For cutting and punching, see the HBC-CP series; for cutting, punching, and bending in one machine, see the 3-in-1 HBC-A120.

5 optional molds are available for this device but special molds can be made by the customer’s order.

The HBC-BE120’s manual model (EH) uses a handy length stopper for the lowest cost; the automatic model (ES) adds a programmable stopper for repeatable, hands-off angle positioning.

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