How much does the HBC-PC120-EH hydraulic busbar bending machine cost?

For detailed pricing information, please contact the PAYAPRESS sales department directly at sales@payapress.com or by phone at +971556957664. Pricing may vary based on selected optional attachments such as the cable crimping unit and specific configuration requirements.

What is the maximum busbar size that can be processed on this machine?

The HBC-PC120-EH can cut and bend copper and aluminum busbars up to 120×12 mm. The punching station supports circle dies from M6 to M18. For facilities requiring larger busbar capacities, PAYAPRESS also offers the HBC-CP160-EH which handles busbars up to 160×15 mm.

What is the Programmable Length Stopper and is it available on this machine?

The Programmable Length Stopper is a digital positioning system that allows operators to pre-set exact busbar lengths for cutting and bending operations, eliminating manual measuring and significantly improving repeatability across production batches. The HBC-PC120-EH base model (EH) includes a handy manual length stopper. The programmable electronic version is available on the ES variant — please contact PAYAPRESS to confirm current configuration options.

What type of hydraulic oil does this machine require?

The HBC-PC120-EH requires Hydraulic Oil H68, with a reservoir capacity of 30 liters. Using the correct oil grade ensures optimal hydraulic system performance and protects internal components from premature wear. The oil level should be checked regularly as part of routine maintenance.

How can I get more information or request a quote for this machine?

You can contact the PAYAPRESS sales team directly by email at sales@payapress.com or by phone at +971556957664. The team is available to answer technical questions, recommend the right machine model for your application, and provide a detailed quotation including optional accessories and shipping to your region.

Home ⪢ Economic Busbar Machine ⪢ HBC-PC120

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HBC-PC120 Machine

Every busbar job starts with clean cuts and holes in the right places. The HBC-PC120 economic busbar machine cuts, punches and bends bars up to 120 mm across and 12 mm in section, up to 4 m long. Every operation gets 160 kN, a single 1.5 kW hydraulic power pack runs on 220 V, and holes are placed to within ±0.2 mm. The frame rolls on wheels to wherever the job is.

120 × 12 mm

Copper & Aluminum, Up To 4 m

160 kN Per Operation

Cut, Punch & Bend

±0.2 mm

Hole Spacing

220 V Single-Phase

Single-Phase

Download the catalog, or send us your drawings and an engineer will check them against the HBC-PC120’s 120 × 12 mm capacity. Both are free — form below.

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HBC-PC120 Machin in Action

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Every machine, spec and configuration — in one PDF

Small Shop. Full Busbar Work.

Every busbar that leaves your workshop has to be cut to length, punched in the right places and bent to the right angle. The HBC-PC120 does all three on just 120 × 12 mm of floor, runs on ordinary 220 V single-phase power and rolls to wherever the job is. The next few minutes cover what the machine is, how it works, who it suits, and what drives its price.

What Is the HBC-PC120 Machine?

The HBC-PC120 is a compact hydraulic busbar machine that cuts, punches and bends copper and aluminum busbars up to 120 × 12 mm and 4 m in length. Where a conventional workshop needs a separate cutter, punching press and bender, this one machine covers all three operations, each with 160 kN of force. It is built for workshops that want clean, repeatable busbar parts without a factory-sized line.

How the HBC-PC120 Works

You choose the operation, position the bar and let the hydraulics do the work. The machine runs one operation at a time and is operated manually, with a foot pedal moving the hydraulic arm forward and back. Switching between cutting, punching and bending takes seconds with quick-change heads and dies. A Siemens PLC handles control and feedback, while an electronic controller and encoder on the bender repeat the same angle from part to part. Hole spacing is held to ±0.2 mm, so the tenth bar matches the first.

Technical Features of the HBC-PC120 Hydraulic Busbar Machine

The cutting and punching unit carries eight tool stations — seven punching dies and one cutting die — covering circle holes from Ø4.5 to 20 mm, with optional oval and rectangle dies for other shapes. Bending, cutting and punching each deliver 160 kN, backed by a hydraulic system running at up to 200 bar on ISO VG 68 oil (30 liters). The machine accepts bars from 15 to 120 mm wide and 3 to 12 mm thick in both copper and aluminum. The X-axis stroke is 450 mm and the Y-axis stroke 60 mm. Industry 4.0 readiness ties the unit into your production data.

Who Uses a Workshop Busbar Machine?

Panel builders, small switchgear and distribution-board workshops, and electrical contractors who prepare busbars in-house are the natural fit. Because the machine needs only single-phase 220 V and rolls on wheels, it also suits job sites and workshops without a three-phase supply. If your busbar work is steady but does not justify a full-size line, this class of machine belongs on your shortlist. If you need ±0.1 mm hole accuracy, a longer X-axis stroke or higher bending force, look at the larger HBC series instead.

How a Compact Busbar Machine Saves Time, Space and Equipment Cost

One compact unit replaces separate cutting, punching and bending machines, so bars are no longer carried between stations and re-aligned each time. The HBC-PC120 weighs 600 kg, measures 1,200 × 1,000 × 1,365 mm and runs on a single 1.5 kW hydraulic power pack with 1.7 kW total power. That keeps floor space, installation work and energy needs low. Repeatable bend angles and ±0.2 mm hole spacing also reduce layout errors, so less copper ends up as scrap.

HBC-PC120 Busbar Machine Price

Busbar machine price depends on the configuration — the hydraulic valve and pump set (EH or DH), the die set and optional oval and rectangle dies — so compare supplier quotations on equal specifications, not headline figures. Buying directly from the manufacturer, rather than through a trading company, usually secures factory pricing, faster spare-part supply and engineering support from the people who built the machine. Request a detailed HBC-PC120 quotation, or send us your drawings for a free technical consultation to match the configuration to your production volume first.

CNC Busbar Cutting

Zero manual marking

Busbar CNC Punching

Six-station carrier

CE

EU safety certified

INDUSTRY 4.0

Connected production

5-Month Delivery Time

Fast Delivery

Why PAYAPRESS

We don't sell machines. We remove risks.

Warranty, service, delivery, customization — every HBC-PC120 arrives with all of it handled.

12 Months Warranty

One year, no questions asked

Every PC120 leaves the factory with a 12-month manufacturer's warranty covering parts and workmanship.

10 YEARS

A decade of support, in writing

For 10 years we keep it running: spare parts, technical support, and expert answers whenever you need them.

INDUSTRY 4.0

The machine keeps score

The machine keeps its own record. Output, cycle counts and job history, reported without anyone writing anything down.

European conformity

Designed and tested to European safety standards, with full CE documentation for import, insurance and audits.

SAFE DELIVERY

It arrives like it left

protected shipping to wherever your workshop is.

Local Representation

Buy in your own language

Our representatives handle the quote, the order and the paperwork locally — you deal with someone in your market, in your language, not with a form on a website.

HBC-PC120

HBC-PC120 Machine Specifications

Process & Capacity

Functions Cutting · Punching · Bending

Operation mode Manual · one operation at a time

Max busbar section (W × T) 120 × 12 mm

Max workpiece (L × W × T) 4000 × 120 × 12 mm

Material Aluminum & copper

Max working force 160 kN (bending · cutting · punching)

Tooling & Precision

Tool stations 8 stations (7 punching · 1 cutting)

Y-axis stroke (puncher) 60 mm

Punching dies Circle dies Ø4.5 – 20 mm

Die change Quick punch & die change

X-axis stroke (discharge) 450 mm

Hole spacing accuracy ±0.2 mm

Control Siemens PLC · 4.3″ bender HMI · Industry 4.0

Power & Machine

Max hydraulic pressure 200 bar

Total power 1.7 kW (hydraulic station 1 × 1.5 kW)

Rated voltage 220 V AC · single-phase · 50 Hz

Hydraulic oil ISO VG 68 · 30 liters

Weight · mounting 600 kg · wheels

Machine (L × W × H) 1200 × 1000 × 1365 mm

Frequently Asked Question

Straight answers on the PC120

What can the HBC-PC120 do?

It cuts, punches and bends copper and aluminum busbars on one compact hydraulic machine. Each operation delivers 160 kN, so a straight bar becomes a finished part without moving it between separate machines.

How accurate are the holes?

Hole spacing is held to ±0.2 mm. The machine carries 7 punching dies and 1 cutting die, and the punching range is Ø4.5 to 20 mm. For tighter ±0.1 mm tolerances, look at our larger HBC series.

Does it need three-phase power?

No. The HBC-PC120 runs on standard 220 V AC, single-phase, 50 Hz. Total motor power is 1.7 kW, with a single 1.5 kW hydraulic power pack.

Can I move it around the workshop or to a job site?

Yes. It weighs 600 kg, sits on wheels and takes up only 1200 × 1000 × 1365 mm of floor. With single-phase power, you can put it wherever a 220 V supply is available.

Does it cut, punch and bend at the same time?

No, it works one operation at a time. You switch between cutting, punching and bending, and the machine is operated manually. This keeps it simple and compact for workshop use.

How much force and pressure does it use?

Bending, cutting and punching each deliver 160 kN, with a maximum hydraulic pressure of 200 bar. The hydraulic system uses ISO VG 68 oil and holds 30 liters.

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