Bender station
To bend copper busbars up to 160*15 mm one by one
Digital controller for bender
To give instructions to the bender station to reach to perfect results
Digital controller for puncher and cutter
To give instructions to the puncher and cutter station to reach to perfect results
Puncher station
To punch copper busbars up to 160*15 mm one by one
Hydraulic Power Pack
Equipped with one power pack
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HBC-B160 Machine
What Is the HBC-B160?
The HBC-B160 is a single-power-pack Busbar machine that cuts, punches, and bends copper and aluminum bus bars up to 160 × 15 mm, handling each operation one by one. It shares the same economical Type-B design as the HBC-B120, but with the larger capacity needed for bigger bars. The result is a dependable bus bar processing machine for higher-current in-house work.
Bigger Busbars with HBC-B160: Up to 160 × 15 mm
The HBC-B160 steps up to larger busbar processing machine — copper and aluminum busbar up to 160 mm wide and 15 mm thick, for higher-current distribution boards and larger switchgear. A 230-bar system forms the thicker bar cleanly with Ø20 mm dies and a 14 mm bend radius. Choose it over the HBC-B120 for bars beyond 120 × 12 mm.
INTRODUCTION
TECHNICAL INFORMATION
One Power Pack, One Operator, Lower Cost in HBC-B160
A single hydraulic power pack drives all three stations, so the HBC-B160 runs them sequentially, one operation at a time. This makes it an affordable bus bar machine — lighter and lower-power than the simultaneous Type-A models. It’s well suited to workshops and busbar manufacturing companies that don’t need to perform the bending, punching, and cutting operations simultaneously and that operate with fewer operators.
HBC-B160-ES Technical Specifications & Capabilities
The HBC-B160-ES runs on a single hydraulic power pack, giving the operator access to all three stations — punching, cutting, and bending — for processing aluminum and copper busbars up to 160 × 15 mm. A positioning accuracy of ±0.1 mm, paired with programmable stops for up to 20 positions, delivers consistent, repeatable cuts and holes without constant manual adjustment. Siemens controls (PLC and HMI) and Industry 4.0 readiness turn this machine from a simple tool into a smart, monitorable production unit. Duplomatic (Italy) hydraulic pumps and valves, backed by a 2.2 kW motor, keep performance steady and quiet even during continuous operation.
To learn more about our busbar bending machine products, please visit this page.
Why the HBC-B160-ES Is the Right Fit for Your Workshop
If your production line doesn’t require all three operations running at once, and you work with a leaner operator team, this series is built exactly for you. As a busbar punching machine that also handles cutting and bending on a single power pack, it delivers lower upfront investment, simpler maintenance, and reduced energy consumption compared to the three-motor Type-A models — making it a smart, cost-effective choice for busbar fabrication and switchgear manufacturing companies. Its wheel-mounted design also makes repositioning and workshop layout far more flexible.
FIND YOUR BUSBAR SOLUTION
FAQ's
Frequently asked questions
What's the difference between the HBC-B160 and HBC-B120?
Capacity only: the HBC-B160 processes bus bars up to 160 × 15 mm, the HBC-B120 up to 120 × 12 mm.
How is Type B (HBC-B160) different from Type A?
The HBC-B160 has one power pack, so the operator works one station at a time. Type A uses three power packs for simultaneous cutting, punching and bending.
Is the HBC-B160 an affordable bus bar machine?
Yes — a single power pack keeps both purchase and running cost low while still processing large 160 × 15 mm Cu/Al bus bars. Contact sales for current pricing.
Are the programmable stopper and laser pointer included on the HBC-B160?
They’re optional. The ES variant adds a programmable length stopper; the laser center finder is fitted on request. The EH variant uses a handy manual stopper.
How can I get more Information about these machines?
You can fill up the sections below and email us. our experts will help you ASAP.
The other way is to go to “contact us” and make a call or send an email to the mentioned email on the page
How accurate is bending on the HBC-B160?
Two measuring systems — a 3,600-pulse rotary encoder and a 5-micron linear ruler — deliver repeatable, mark-free angles across high-volume runs.
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