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1

Bender station 

To bend copper busbars up to 160*15 mm  simultaneously 

2

Digital controller for bender

To give instructions to the bender station to reach to perfect results 

3

Digital controller for puncher and cutter

To give instructions to the puncher and cutter station to reach to perfect results 

4

Puncher station

To punch copper busbars up to 160*15 mm simultaneously

5

Hydraulic Power Packs

Equipped with 3 power pack

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HBC-BE200

What Is the HBC-BE200?

The HBC-BE200-EH is a dedicated copper busbar bending machine that shapes copper and aluminum busbar up to 200 × 20 mm. It handles forming only — there is no cutting or punching station — so the whole machine is built around one job. Compact and single-operator, it’s designed for accurate, repeatable busbar forming on larger, thicker bar stock.

Powerful Hydraulic Forming for Copper and Aluminum

The HBC-BE200 200-bar hydraulic system, driven by a 4.2 kW power pack, delivers the force needed for busbar machine work on thick copper and aluminum — up to 200 × 20 mm, with a 14 mm radius on the standard mobile mold. Because the design is single-purpose, all that force goes into one job: accurate, clean busbar forming without surface cracking, even on heavier gauge bar.

 

INTRODUCTION

TECHNICAL INFORMATION

Precision Busbar Forming in HBC-BE200

The HBC-BE200-EH is built around a single purpose: forming copper and aluminum busbars up to 200 × 20 mm, cleanly and consistently, without sharing its hydraulics with a cutting or punching station. That focus means every bit of its 200 bar operating pressure is dedicated to the bend itself, delivering a standard mobile-mold forming radius of 14 mm with repeatable accuracy shot after shot. A 4.2 kW motor running on 380 VAC three-phase, 50 Hz power drives the system, backed by a hydraulic circuit holding 30 L of oil — enough for steady, low-maintenance operation shift after shift. Mounted on a solid, floor-mounted base, it needs just one operator and drops straight into a connected panel-building line without extra floor space or staffing overhead.

Room to Work: A Footprint Built for the Operator

Beyond the forming head itself, the HBC-BE200-EH’s base is laid out with the operator in mind: a clear, open working area around the mold station gives the person feeding and positioning busbars enough room to handle longer, heavier lengths without fighting the machine’s own frame or nearby equipment. That extra room to stage, rotate, and reposition bars for the next bend matters even more here than on the smaller models in the lineup, since 200 × 20 mm bar is heavier and less forgiving to maneuver by hand. Combined with its floor-mounted, single-station footprint, the machine sits comfortably inside a panel-building line without crowding the operator’s workflow or slowing down the pace of production.

Every Bend Your Panel Needs, All from the HBC-BE200

One forming head, five bend types — the HBC-BE200-EH covers the full range a panel builder actually needs, without switching machines or molds for every shape:

  • Twist bend
  • Z bend (step bend)
  • V bend
  • Edge bend
  • Normal bend
HBC-BE200-EH/ES
Max capacity
200 × 20 mm
Power
4.2 kW
Max radius
14 mm
Operators
1
Process & capacity
Functions Bending only (no cutting or punching)
Max capacity 200 × 20 mm
Max die / hole diameter Not applicable (no punching station)
Max radius bending standard mobile mold 14
Material Aluminum & copper
Positioning stopper Manual/Automatic
Power & hydraulics
Rated voltage 380 V AC
Total power 4.2 kW
Frequency 50 Hz
Operating pressure 200 bar
Hydraulic oil 30 L
Machine & operation
Machine weight To be confirmed after manufacturing
Operators required 1
Mounting type Base
Dimensions L×W×H To be confirmed after manufacturing

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FAQ's

Frequently asked questions

Is the HBC-BE200 available with customer support in the US?

Yes. PAYAPRESS provides sales and after-sales support for the HBC-BE200, including US-based assistance through its representatives and remote support, plus spare parts and operator guidance.

 

Pricing depends on configuration (manual EH or automatic ES) and current availability. Contact us through email or leave a message on our website, and our specialists will get back to you with a quote as soon as possible.

 

Yes. Built with a 200-bar hydraulic system and a 4.2 kW power pack on a solid floor-mounted base, the HBC-BE200 is designed for continuous, industrial-scale busbar forming in panel-building and switchgear production environments.

 

No. The HBC-BE200 is a dedicated bending machine only — there is no cutting or punching station. All of its hydraulic power is focused on one job: precise, clean busbar forming.

 

The HBC-BE200 works with a standard mobile mold offering a 14 mm forming radius, covering the range of bend types panel builders need — including twist, Z (step), V, edge, and normal bends.

 

The EH model uses a handy length stopper for manual, hands-on positioning — the simplest, lowest-cost setup. The ES model adds a programmable length stopper that stores and repeats angle positions for hands-off, consistent automatic production.

 
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