What can the HBC-A200-ES/EH do in a single setup?

In one compact setup, the HBC-A200-ES/EH cuts, punches, and bends copper and aluminum busbars up to 200 × 20 mm. Its hydraulic system runs three independent stations at once — powered by a 12.5 kW pump at 200 bar — with punch sizes up to Ø26 mm across 14 tool stations. There is no need to move the busbar between separate machines for each process.

Is the HBC-A200-ES/EH suitable for electrical panel and switchgear production?

Yes. The machine is purpose-built for switchgear assemblers, panel builders, and distribution-board manufacturers. It processes both copper and aluminum busbars, supports a maximum bend angle of 70°, and runs on standard 380 VAC three-phase, 50 Hz power.

How do I request a quote or buy the HBC-A200-ES/EH?

You can reach out directly through payapress.com to request pricing, availability, and delivery details for the HBC-A200-ES/EH.

Can the HBC-A200-ES/EH handle high-volume production-line output?

Yes. With three simultaneous, independent operating stations, up to three operators can cut, punch, and bend at the same time rather than waiting in sequence — multiplying throughput without adding floor space. At 1700 kg and mounted on a wheel base, it is built for continuous, heavy-duty production use.

Home ⪢ Busbar Processing Machine ⪢ HBC-A200

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HBC-A200 Machine

Name: HBC-A200
Brand: PAYAPRESS
SKU: HBC-A200
Price: 45000 EUR
Availability: PreOrder
Rating: 5 (5 reviews)

Some busbars are simply bigger than the rest, and the HBC-A200 busbar machine was built for exactly those: up to 200 mm wide and 20 mm thick. Cutting, punching and bending each get their own station and their own hydraulic power pack, so three operators can run the same machine at the same time, and nobody waits for anybody.

200 × 20 mm

Max. Busbar Size

±0.1 mm

Hole Spacing Accuracy

ES / EH Model

Programmable or Manual Length Stopper

3 Stations

Cut + Punch + Bend at the Same Time

Three stations. Three operators. Zero waiting. Want to see how the HBC-A200 tackles busbars up to 200 × 20 mm? Download the free catalog or talk to a PAYAPRESS engineer directly. One short form is all it takes.

Video

HBC-A200 in Action

Free download

Every machine, spec and configuration — in one PDF

One Frame, Three Operators

HBC-A200 Machine: Stop Waiting for a Free Station

Wide, thick busbars are the parts that clog a workshop. They go to the saw, then to the punch, then to the bender, and every stop comes with a queue. The HBC-A200 busbar processing machine scraps the queue. Cutting, punching and bending run side by side, each station on its own hydraulic power pack, so three operators can work on the same machine without ever waiting for one another.

What Is the HBC-A200 Machine?

The HBC-A200 machine is a three-station busbar processor that cuts, punches and bends copper and aluminum bars, all on one wheel-mounted frame. It takes bars from 15 to 200 mm wide and 3 to 20 mm thick, up to 4 m in length. The bender, the cutter and the puncher deliver 300 kN each, and holes are positioned to within ±0.1 mm. Two versions are available: the HBC-A200-ES, with a programmable length stopper, and the HBC-A200-EH, with a manual one.

Why Choose the HBC-A200 Machine?

Every minute a bar spends waiting is a minute you cannot bill. The HBC-A200 is built to take that waiting out of your day, and these are the reasons that matter most:

Big sections, one machine. Bars up to 200 × 20 mm are cut, punched and bent without a trip to a heavier line.
Three stations, three power packs. Each pack is rated 4 kW and runs at up to 200 bar, and every station delivers 300 kN, so no station holds another back.
Holes exactly where the drawing says. Hole spacing is controlled to ±0.1 mm.
Familiar brands inside. Siemens PLC and HMI, Duplomatic valves from Italy, Schneider contactors and Autonics sensors.
Ready for a connected shop floor. The machine is Industry 4.0 compatible.

HBC-A200 Machine Versions: ES or EH

Both versions share the same three stations, the same 300 kN at every station and the same 200 × 20 mm capacity. The one thing that changes is how the bar is positioned for punching and cutting.

HBC-A200-ES: a programmable length stopper. Key the positions into the 7-inch screen and the stopper drives itself to each one. Made for repeat parts and batch runs.
HBC-A200-EH: a manual length stopper that the operator sets by hand. Made for mixed, one-off jobs.

Bends You Can Make on the HBC-A200 Machine

Few busbars travel from A to B in a straight line. They climb over a neighbor, turn a corner or twist to meet a terminal. The single bending station on the HBC-A200 machine covers all of these shapes:

Flat bends: the standard L-shape, with the angle entered on the bender’s screen.
Step (Z-shape) bends: two close bends in one stroke, so one bar can clear another.
Edge bends: the bar turns on its narrow side and changes direction while staying in its plane.
Twist bends: the bar rotates along its length to meet a terminal facing the other way.
End bends: a short leg formed right at the end of the bar.

Flat bending comes as standard. The other shapes need optional molds, made to order, and the catalog lists each one.

Where the HBC-A200 Machine Is Used

Every job starts as a plain straight bar and leaves the HBC-A200 machine as a part that is ready to bolt in:

Main and distribution bars for low-voltage and medium-voltage switchgear
Connection bars between circuit breakers, contactors and terminals
Connection bars for transformers and generators
Earthing and neutral bars
Busbar sets for busway and power distribution units

Round holes range from Ø4.5 to 27 mm. Oval and rectangular holes are possible with optional dies.

Industries Served by the HBC-A200 Machine

Wherever power travels through copper or aluminum bars, someone has to cut, punch and bend them. The HBC-A200 machine is at work in switchgear and electrical panel shops, transformer and busway plants, power stations and substations, renewable energy and battery storage projects, and data center and industrial power installations.

Is the HBC-A200 Machine Right for Your Workshop?

This machine earns its place when busbar work is part of every day, not an odd job now and then. If your bars are big, jobs wait for a free station, or measuring and marking eat the clock, the HBC-A200 is likely a fit: a 200 × 20 mm section limit keeps heavy parts on one machine, three stations let three people work at once, and on the ES version the stopper moves to every hole and cut position from a stored program. The frame sits on wheels, so it can go where the job is. Plan for a footprint of 3,360 × 1,480 mm and a height of 1,870 mm.

Want to see the HBC-A200 handle your own parts? Grab the free catalog, or put a PAYAPRESS engineer on the case. Either one starts with the form on this page.

Punching Station

Punches holes from Ø4.5 to 20 mm with 160 kN of force. 7 punching dies, and a laser pointer to find the hole center.

Cutting Station

Cuts bars up to 120 × 12 mm with 160 kN of force, on its own power pack.

Cutter & Puncher Controller

7-inch Siemens HMI. On the ES version, it drives the programmable length stopper for every hole and cut position.

Bending Station

220 kN of bending force for bars up to 120 × 12 mm, running while the other two stations work.

Bender Controller

4.3-inch Siemens HMI. Set the angle on the screen and bend.

Foot Pedal

Start each stroke with your foot and keep both hands on the bar. No reaching for buttons mid-job.

Clean Cuts

Clean edges, zero waste

Exact Holes

Laser center finder

Perfect Bending

Spring-back compensated

CE Certified

Built to EU safety standards

INDUSTRY 4.0

Monitor every process, live

Why PAYAPRESS

We don't sell machines. We remove risks.

Warranty, service, delivery, customization — every HBC-A200 arrives with all of it handled.

12 Months Warranty

One year, no questions asked

Every A200 leaves the factory with a 12-month manufacturer's warranty covering parts and workmanship.

10 YEARS

After-sales service with MATE

A decade of spare parts, remote diagnostics and engineering support — with tooling supplied worldwide through MATE Precision Technologies.

INDUSTRY 4.0

The machine keeps score

The machine keeps its own record. Output, cycle counts and job history, reported without anyone writing anything down.

European conformity

Designed and tested to European safety standards, with full CE documentation for import, insurance and audits.

SAFE & FAST DELIVERY

It arrives like it left

protected shipping to wherever your workshop is.

Local Representation

Buy in your own language

Our representatives handle the quote, the order and the paperwork locally — you deal with someone in your market, in your language, not with a form on a website.

HBC-A200

HBC-A200 Specifications

Process & Capacity

Functions Cutting · Punching · Bending

Operation mode Cutting, punching & bending simultaneously on three stations

Max busbar section (W × T) 200 × 20 mm

Max workpiece (L × W × T) 4000 × 200 × 20 mm

Material Aluminum & copper

Max working force 300 kN per station

Tooling & Precision

Tool stations 7 punching molds · 1 cutting mold

Cylinder stroke Cutter 105 mm · Puncher 45 mm · Bender 130 mm

Punching range Round holes Ø4.5 – 27 mm

Hole spacing accuracy ±0.1 mm

Length stopper ES: programmable, ball screw, up to 2 m/min · EH: manual

Control Siemens PLC · Industry 4.0 · 7-inch cutter & puncher HMI (ES) · 4.3-inch bender HMI

Power & Machine

Max hydraulic pressure 200 bar

Total power 12.5 kW

Rated voltage 380 V AC · 50 Hz

Hydraulic oil ISO VG 68 · 70 liters

Max busbar length 4000 mm

Machine footprint (L × W × H) 3360 × 1480 × 1870 mm

Frequently Asked Question

Straight answers on the HBC-A200

What is the largest busbar the HBC-A200 can process?

The layout is the same, but the capacity is bigger. The HBC-A160 takes bars up to 160 × 15 mm instead of 120 × 12 mm, with 250 kN of bending force and 180 kN for cutting and punching. The hydraulic side also grows, to 3 × 2.2 kW power packs and 230 bar. Weight (900 kg) and footprint stay the same.

What is the largest hole it can punch?

Round holes up to Ø27 mm per stroke, from a minimum of Ø4.5 mm. Hole spacing is controlled to ±0.1 mm. Oval and rectangular holes are possible with optional dies.

What power supply and floor space does it need?

The HBC-A200 runs on 380 V AC at 50 Hz, with 12.5 kW of total motor power. The hydraulic system uses three 4 kW power packs at up to 200 bar, with 70 liters of ISO VG 68 oil. The machine stands on wheels and measures 3,360 × 1,480 mm on the floor, 1,870 mm in height, and weighs 1,700 kg.

Who makes the HBC-A200, and who is it built for?

The HBC-A200 is made by PAYAPRESS, a Dubai-based manufacturer of the HBC series of cutting, punching and bending equipment. It is built for electrical panel builders and switchgear manufacturers, and PAYAPRESS supplies them in markets around the world.

Does PAYAPRESS offer the HBC Machine in other sizes?

Yes. The HBC-A series comes in three sizes: the HBC-A120 takes bars up to 120 × 12 mm, the HBC-A160 up to 160 × 15 mm, and the HBC-A200 up to 200 × 20 mm. In the A200 size class, PAYAPRESS also offers cut-and-punch (CP) and bending-only (BE) models. Tell a PAYAPRESS engineer about your bars and your parts, and they will point you to the right one.

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