A brief overview of the types of busbars fabrication machine

Busbar bending systems are produced to facilitate the bending of copper ingots for use in electrical switchboards and manufacturers of this type of switchboards. These systems are available in 4 types:

1- Manual Bending Tools

2- Hydraulic Bending Tools

3- Simple Hydraulic Busbar Bending  Machine

4- Professional Busbar Bending Machine

Stay tuned Types of busbars fabrication machine  , In manual bending tools, the operator performs the bending process with his own hand force, and this method is more suitable for small sizes of copper ingots. In this method, very simple bends can be created and the size of the bend with the naked eye is clear and measurable. The accuracy of operations in this method depends on the skill of the operator.

In hydraulic bending tools, different conditions manage accuracy and repeatability, but the operator needs less force to do the job. This type of bender, in addition to the head bender, requires a pump sample (manual-foot-electric-gasoline) to supply hydraulic power. This type of tool is suitable for places without electricity and for small workshops.

Simple bending of hydraulic busbar machine is suitable for small places and workshops that require simple bending. In this measuring device, angles are measured with a digital ruler. In these devices, the heads are usually V-shaped and do not calculate the reversibility property and bend in one step. Accordingly, the operator must consider possible errors and find a way to compensate for them.

See our products — > Busbar processing Machine

Professional busbar bending machine is a suitable device for professional manufacturers. The rollers installed in the bending section prevent any cracking during the bending process. This device has a “spring back compensation” system that performs the process in two steps to calculate the reversibility of the busbar and brings the user to the desired angle. So, this is why we are facing different needs and orders in the field of panel construction in the bending of busbar fabrication machine.

Types of busbars fabrication machine

Edge Bending Mold

In the switchgear panel industry, it is sometimes necessary to bend the busbar from the edge, especially in electric switches that require more space for connections. The male bending head is a very good solution to this problem and can also be easily installed on a professional busbar table. A head suitable for this type of bending holding both sides of the copper ingot to prevent any deformation on the surfaces. This head bends busbar  10 * 40 to 90 degrees and busbar  50 * 45 to 45 ° . Stay tuned Types of busbars fabrication machine


busbars fabrication machine


Z shape bending mold:

In some designs, designers need two bends close together, and this bend is not possible with simple heads, so they can achieve a great result by using the Z shape bending head.

The design of the Z-bend mold is designed and manufactured according to the applicant’s drawing.

Stay tuned Types of busbars fabrication machine


Twist Bend  Mold:

In some cases, the direction of the ingots is not in one direction and most operators have to use several pieces of ingots, but by using a chocolate bending head, they can rotate the copper ingots to their desired degree.

This complex bending mold that is installed and executed on a professional busbar machine to rotate the 60 x 60 busbar up to 90 degrees.

This mold is also known as torsional bending. Stay tuned Types of busbars fabrication machine


One of Payapress products :

Name: Busbar Fabrication Machine
Model: HBC-A 120/160

Powered by three separate hydraulic power packs.

  • Bender controller equipped by spring back compensation system
  • Digital bending indicator leads to perfect bending result
  • Rotatable plates in Bender prevent fractions at Busbar surface
  • Laser pointer helps to find center of holes easily in puncher
  • Double acting hydraulic systems prevents sticking dies in Busbar after punching
  • Programmable metering system cause high accuracy in positioning of holes
  • Perfect finishing after cutting
  • Center oriented guide leads to best result in cutter.
5/5 - (7 votes)

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